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Hello all,

If i do a 2.85 do I need to port the blower? I been hearing a lot of stories about bearing failures after pulleys. BTW I have a 2020 Charger HC. Thx!
No porting required. Non clutched pulley will put put more stress on the snout bearings and over time may need to be replaced. You can pick up up a new set of bearings from Jon Bond Performance for around 100 bucks.
 

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Ceramic Hybrid bearings are good on the front rotors but I haven’t had good luck with them in snouts, especially the one right behind the pulley. On pulleys, I wouldn’t run anything but a clutched pulley. The rotors are not keyed to the gears that keep them in time with one another. The lighter slower one coupled to the input shaft its gear is a shrink fit on the rotor shaft and clamped in place by a bolt, just like the damper is to the crank, the if you don’t pin it you’ll spin it one. The heavier faster one is held in time only by a tiny collar and clamp load by a left hand thread bolt, that is how timing is set between the rotors. A solid non clutched pulley puts a ton of stress on that clamp timing method. John Bond pins that on his full race prepped blowers. Unless that is done running a non clutched pulley and spinning the blower to the moon is just asking for rotor clash and a ruined blower. My .02
 

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Ceramic Hybrid bearings are good on the front rotors but I haven’t had good luck with them in snouts, especially the one right behind the pulley. On pulleys, I wouldn’t run anything but a clutched pulley. The rotors are not keyed to the gears that keep them in time with one another. The lighter slower one coupled to the input shaft its gear is a shrink fit on the rotor shaft and clamped in place by a bolt, just like the damper is to the crank, the if you don’t pin it you’ll spin it one. The heavier faster one is held in time only by a tiny collar and clamp load by a left hand thread bolt, that is how timing is set between the rotors. A solid non clutched pulley puts a ton of stress on that clamp timing method. John Bond pins that on his full race prepped blowers. Unless that is done running a non clutched pulley and spinning the blower to the moon is just asking for rotor clash and a ruined blower. My .02
What I gather from that is that right behind the pulley is the largest combination of loads, and steel, being tougher and less brittle, survives better as a bearing ball material there.
The rear bearing is being relieved a proportionally lower level of stress, and it is at the part of the blower where there is more downward thrust due to the rotors working against the air mass overtop of them.

So I would guess the least-stressed bearing would be the front non-pulley one, and the most-stressed the front pulley bearing.

However, the rear bearings are oil bath bearings, not sealed with some grease. There is quite a difference, as in, it is better, between an oil bath and a sealed bearing. Big rig trailers use oil bath bearings.
 

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What I gather from that is that right behind the pulley is the largest combination of loads, and steel, being tougher and less brittle, survives better as a bearing ball material there.
On the next bearing, it is actually being somewhat relieved of some of its downward thrust due to the cantilever effect of the belt tension on the front pulley pivoting on the front most bearing. The rear bearing is being relieved a proprtionally lower level of stress, and it is at the part of the blower where there is more downward thrust due to the rotors working against the air mass overtop of them.

So I would guess the least-stressed bearing would be the second one, and the most-stressed the front.

However, the rear bearings are oil bath bearings, not sealed with some grease. There is quite a difference, as in, it is better, between an oil bath an a sealed bearing. Big rig trailers use oil bath bearings.
I’m talking front and rear bearings in the snout, front is a 6204 and the rear is a 6203. On the rotors, inlet side next to the snout are a 6203 on each rotor shaft. On the gear end are 4 angular contact bearings in a back to back config preloaded That end holds the rotors in place thrust load wise so they dont move axially not even a tenth of a thousandth. When I totally rebuild a blower I use 2 of these back there, look up what these cost per pair, their in a gold box for a reason lol
Light Automotive tire Rim Cylinder Gas
 

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With leverage, the front-most bearing that is at the front of the blower shaft, near where it attaches to the pulley, is the most loaded in the vertical axis, and the one in the front of the rotor beside it would be the least-loaded, in the vertical axis, of the front two bearings. The two rears would be a different load, as the front of the lobes "pulls" forward as the lobes force air backwards, and the rear of the lobes "pulls" downward due to their forcing air upwards.

So the most vertical load from air movement would be at the rear of the rotors, the most vertical load due to belt tension would be at the front of the pulley rotor, and some axial load would be exerted as the rotors pull air backwards, so the bearings all receive different load profiles and aggregates, and it varies based on boost and RPM. also, they are not turning the same speed, as the pulley rotor goes 3/5 the speed with its five lobes as does the non-pulley rotor with its three lobes.

Also, the gears provide some lateral load as the gears repel each other, as gears tend to do, but that is not significantly negative-due-to-leverage transferred to the front bearings, because they are so far, in relation to their centerline versus the distance from gears to rear bearing centerline, from the gears.

To sum up:
Vertical loads: front bearing due to pulley and rear bearings due to thrusting air upwards, also against pressure. No appreciable vertical load on front non-pulley bearing.
Axial loads; absorbed entirely by the rear bearings
Lateral loads: from air trying to push rotors apart, all four bearings will experience this, and also lateral load from gear mesh in the rear primarily on the rear bearings, as the gears try to repel each other due to tooth shape needed for most effective gear mesh/energy transmission.
 
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