Recently, a competitive product was introduced and you may have seen pictures of it here or on Facebook.
The purpose of this thread is not to start a debate but to shed some light on why we do what we do and why we will continue to do it!
For those of you are not familiar with the genesis of the rear differential brace, back in the winter of 2016/2017 I Mo-par! began to develop a brace to help protect against case failures that were occurring and bridge the gap between cars that had stock and increased HP who did not want to upgrade to an aftermarket differential replacement. There was no brace product on the market for our Mopars and P4D was formed and we set out to make one. We were also excited to discover a brace could be developed without drilling into the vehicle (thanks FCA!)
You can read all of the R&D details here: http://www.hellcat.org/threads/being-manufactured-brace-to-prevent-differential-case-breakage.83201/
Prototypes were developed and sent to some of our forum members that were tracking or tuning their Hellcats. With member feedback, we came up with a robust design that would protect the differential and not contribute to any noticeable increase in NVH with the stock driveshaft and differential.
Here is a picture of one of the original braces (2015-2017 Standard Brace kit):
We quickly sold out of our trial run of 30 brace kits, became a vendor here on the forum (thanks Dayle), and have been innovating ever since. In fact, bam bam, who installed a Borla exhaust system on his HC fabricated a mock version of what is now our reduced clearance brace & 2018 model brace including the Demon. Also, another one of our forum members was kind enough and do some strength test modeling.
Finally, in June 2017 we filed a design patent application.
Here is a picture of a prototype reduced clearance brace:
Here is a picture of our 2018 brace including the Demon:
It is important to note that with my professional material assessment background, our choice to go with .25" US-made steel was very deliberate:
1) it is ductile
2) it is strong
3) it will bend under extreme stress.
Also our selection of isolating rubber and nylon spacer material was also researched for important characteristics like strength, durometer and chemical resistant properties. Our choice to use self-locking nuts for the cross-member is also deliberate.
What has all of this research resulted in?
1) To date, not one instance of case failure from our customers with over 1,000 braces installed and cars pushing 1,300 rwhp with drag tires.
2) Only four reported instances of differential gear failure but not case failure. Our brace diverted the mode of failure from the case to the internals saving additional costly repairs.
3) cole3986 recently bending the brace but not breaking the differential with his 8 second Hellcat. This validates the selection of steel as the right choice of material for Per4Mance Development braces.
4) Strong partnerships with several Mopar experts and tuners.
Over the next two months we will have some exciting news to report on our product line and other innovations currently in R&D. While we will never be all things to all potential customers, we will remain focused on our mission to be the differential brace of choice for the performance oriented customer.
Please feel free to PM us anytime with any questions or comments.
Thanks! Bray Mo-par! Per4Mance Development
The purpose of this thread is not to start a debate but to shed some light on why we do what we do and why we will continue to do it!
For those of you are not familiar with the genesis of the rear differential brace, back in the winter of 2016/2017 I Mo-par! began to develop a brace to help protect against case failures that were occurring and bridge the gap between cars that had stock and increased HP who did not want to upgrade to an aftermarket differential replacement. There was no brace product on the market for our Mopars and P4D was formed and we set out to make one. We were also excited to discover a brace could be developed without drilling into the vehicle (thanks FCA!)
You can read all of the R&D details here: http://www.hellcat.org/threads/being-manufactured-brace-to-prevent-differential-case-breakage.83201/
Prototypes were developed and sent to some of our forum members that were tracking or tuning their Hellcats. With member feedback, we came up with a robust design that would protect the differential and not contribute to any noticeable increase in NVH with the stock driveshaft and differential.
Here is a picture of one of the original braces (2015-2017 Standard Brace kit):
We quickly sold out of our trial run of 30 brace kits, became a vendor here on the forum (thanks Dayle), and have been innovating ever since. In fact, bam bam, who installed a Borla exhaust system on his HC fabricated a mock version of what is now our reduced clearance brace & 2018 model brace including the Demon. Also, another one of our forum members was kind enough and do some strength test modeling.
Finally, in June 2017 we filed a design patent application.
Here is a picture of a prototype reduced clearance brace:
Here is a picture of our 2018 brace including the Demon:
It is important to note that with my professional material assessment background, our choice to go with .25" US-made steel was very deliberate:
1) it is ductile
2) it is strong
3) it will bend under extreme stress.
Also our selection of isolating rubber and nylon spacer material was also researched for important characteristics like strength, durometer and chemical resistant properties. Our choice to use self-locking nuts for the cross-member is also deliberate.
What has all of this research resulted in?
1) To date, not one instance of case failure from our customers with over 1,000 braces installed and cars pushing 1,300 rwhp with drag tires.
2) Only four reported instances of differential gear failure but not case failure. Our brace diverted the mode of failure from the case to the internals saving additional costly repairs.
3) cole3986 recently bending the brace but not breaking the differential with his 8 second Hellcat. This validates the selection of steel as the right choice of material for Per4Mance Development braces.
4) Strong partnerships with several Mopar experts and tuners.
Over the next two months we will have some exciting news to report on our product line and other innovations currently in R&D. While we will never be all things to all potential customers, we will remain focused on our mission to be the differential brace of choice for the performance oriented customer.
Please feel free to PM us anytime with any questions or comments.
Thanks! Bray Mo-par! Per4Mance Development